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OmniScan 360 Industrial Vision System - Silicon Signals
 

OmniScan 360 Industrial Vision System

360° Vision, Zero Blind Spots

Project Overview

The OmniScan 360 Industrial Vision System is a challenging, multi-camera inspection tool that can take high-quality panoramic pictures in real time in tough industrial settings. It has 360° visual coverage, superior IMU-based picture stabilization, and real-time video stitching, which makes it better than regular handheld inspection equipment. The approach makes data clearer, speeds up operations, and makes them safer in difficult situations like high-vibration zones, robotic arms, and inspections done by drones.

Full 360° Industrial Visibility

Ultra-wide multi-camera coverage with high-resolution 360° imaging for complete inspections.

Stable Vision in Extreme Vibration

Clear, blur-free video using IMU-driven stabilization in high-vibration environments.

Real-Time Processing & Connectivity

Low-latency stitched video, on-device AI, and fast wireless links for live industrial use.

Business Challenges

High vibrations, blind spots owing to restricted FOV, operator fatigue from manual repositioning, and fragmented, non-stitched data reduced industrial inspection efficiency, accuracy, and safety in critical situations.

Extreme Vibration-Induced Motion Blur

Consistent EIS/OIS didn't work well with high-frequency vibrations.

Limited Field of View

Single-camera systems caused blind spots and disjointed footage.

Manual Operation Fatigue

Recurring repositioning improved inspection time and operator strain.

Fragmented Data

Not being able to give stitched, real-time, panoramic footage for full context.

Silicon Signals’ Solution

A 360° multi-camera vision system featuring IMU stabilization, GPU stitching, and real-time pipelines.

IMU-Based Image Stabilization

ADIS16488 IMU + Linux IIO driver with EKF filters enables <50 ms EIS using DSP/GPU acceleration.

Multi-Camera Stitching

Four synced 12MP global shutter cameras stitch real-time panoramas with GPU-accelerated pipeline.

Custom GStreamer Pipeline

Unified real-time pipeline handles ISP, stitching, and 4K H.265 RTP streaming in a single flow.

System Optimization

Hybrid DSP/GPU/CPU with DVFS delivers modular software design and 8+ hours of efficient battery use.

Engineering Facts That Matter

Vision systems, sensor fusion, and embedded solutions for demanding industries are Silicon Signals' expertise.

Stabilization Accuracy
~ 0 %+
End-to-End Panoramic Latency
< 0 ms
Stitching Precision
0 px

Let’s develop the perfect solution for your vision needs.

Where Goals Become Results

Tech Stack

Hardware

Qualcomm Snapdragon 888 SoC, Sony IMX392 sensors, Analog Devices ADIS16488 IMU

Software

Embedded Linux (Yocto), Linux Kernel 5.10 (PREEMPT_RT), Custom IIO + ISP drivers

Middleware

GStreamer, OpenCL, RPMsg (where applicable), OpenCV (for calibration/stitching logic)

Connectivity

Wi-Fi 6, Bluetooth 5.2, optional 5G/LTE

Proven Outcomes

Fatigue-free operation, sturdy stability, and smooth 4K panoramic video enabled 40% quicker examinations.

Data Quality

95% less RMS pixel deviation; less than 0.2-pixel stitch error; no seams or ghosting apparent

Usability

Immersive live view; hands-free use on drones and robotics; operators don't get tired

Efficiency

30 frames per second of 4K panoramic video; less than 150 milliseconds of latency; inspection time cut by 40%

Robustness

IP67-rated, MIL-STD-810G certified; steadfast in heavy vibration, poor lighting, and restricted areas

Let’s build smarter, safer industrial inspection solutions together

If you're ready to create a powerful, stable, and comprehensive 360° industrial vision system, this case study shows what’s possible when engineering excellence and innovation come together.

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