The OmniScan 360 Industrial Vision System is a challenging, multi-camera inspection tool that can take high-quality panoramic pictures in real time in tough industrial settings. It has 360° visual coverage, superior IMU-based picture stabilization, and real-time video stitching, which makes it better than regular handheld inspection equipment. The approach makes data clearer, speeds up operations, and makes them safer in difficult situations like high-vibration zones, robotic arms, and inspections done by drones.
Ultra-wide multi-camera coverage with high-resolution 360° imaging for complete inspections.
Clear, blur-free video using IMU-driven stabilization in high-vibration environments.
Low-latency stitched video, on-device AI, and fast wireless links for live industrial use.
High vibrations, blind spots owing to restricted FOV, operator fatigue from manual repositioning, and fragmented, non-stitched data reduced industrial inspection efficiency, accuracy, and safety in critical situations.
Consistent EIS/OIS didn't work well with high-frequency vibrations.
Single-camera systems caused blind spots and disjointed footage.
Recurring repositioning improved inspection time and operator strain.
Not being able to give stitched, real-time, panoramic footage for full context.
A 360° multi-camera vision system featuring IMU stabilization, GPU stitching, and real-time pipelines.
ADIS16488 IMU + Linux IIO driver with EKF filters enables <50 ms EIS using DSP/GPU acceleration.
Four synced 12MP global shutter cameras stitch real-time panoramas with GPU-accelerated pipeline.
Unified real-time pipeline handles ISP, stitching, and 4K H.265 RTP streaming in a single flow.
Hybrid DSP/GPU/CPU with DVFS delivers modular software design and 8+ hours of efficient battery use.
Vision systems, sensor fusion, and embedded solutions for demanding industries are Silicon Signals' expertise.
Let’s develop the perfect solution for your vision needs.
Where Goals Become Results
Qualcomm Snapdragon 888 SoC, Sony IMX392 sensors, Analog Devices ADIS16488 IMU
Embedded Linux (Yocto), Linux Kernel 5.10 (PREEMPT_RT), Custom IIO + ISP drivers
GStreamer, OpenCL, RPMsg (where applicable), OpenCV (for calibration/stitching logic)
Wi-Fi 6, Bluetooth 5.2, optional 5G/LTE
Fatigue-free operation, sturdy stability, and smooth 4K panoramic video enabled 40% quicker examinations.
95% less RMS pixel deviation; less than 0.2-pixel stitch error; no seams or ghosting apparent
Immersive live view; hands-free use on drones and robotics; operators don't get tired
30 frames per second of 4K panoramic video; less than 150 milliseconds of latency; inspection time cut by 40%
IP67-rated, MIL-STD-810G certified; steadfast in heavy vibration, poor lighting, and restricted areas
If you're ready to create a powerful, stable, and comprehensive 360° industrial vision system, this case study shows what’s possible when engineering excellence and innovation come together.
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